BESPOKE CASE LOADING SYSTEMS

We specialise is resolving specific production challenges, customising and adapting off-the-shelf robotic systems to engineer something even more innovative. Working collaboratively with customers to test concepts and de-risk projects, with our bespoke projects there are no boundaries. We don’t just automate what you already do, but create a workable solution to meet evolving manufacturing trends.

EXAMPLE 1 – NETTED FRUIT TRAY LOADING

OVERVIEW

A fully automated system for packing fruit and delicate vegetables, including citrus, apples, pears, tomatoes and peppers, into trays, crates and cartons.

Our patented FlexaPac technology, developed in collaboration with a leading UK fruit importer, packs 60+ nets or polythene bags of fruit and small vegetables per minute, reducing product damage to virtually zero.

Need some help? Talk to one of our experts on +44 (0) 1371 811544

EXAMPLE 2 – SHRINK WRAP PACKS ROTATED & LOADED INTO CASE

OVERVIEW

We automated the laborious task of rotating and loading shrink wrapped packs of bakery products into cardboard boxes. Rather than using robotics, we opted for a cost-effective electro mechanical device.

This approach underpins Pacepacker’s engineering philosophy – look at the production challenge and build a system that does the job.

Need some help? Talk to one of our experts on +44 (0) 1371 811544

EXAMPLE 3 – VERTICAL TRAY LOADER

OVERVIEW

Having developed a concept for loading packs upright into a cardboard case, we received an enquiry for vertical tray loading of fresh form, fill and seal bags. From this, four Shingle Pack Loader systems were sold.

Featuring a customised shingle-feed end effector designed by us, a high payload FANUC robot arm, conveyor and multi-tasking pack diverter, plus tray denester, the system can be programmed to handle 40+ product variants and processes 300+ packs per minute. Each SPL system footprint, including tray denester, is
7.5 x 4m.

Need some help? Talk to one of our experts on +44 (0) 1371 811544

ANCILLARIES

OVERVIEW

Every bespoke system we create is customised and configured to your production needs. For optimal efficiency, we integrate a wide range of ancillaries, including:

Mechanical grippers
Vacuum grippers
Tray & crate denesters
Full conveyor systems
Vision systems
Label applicators
Print & apply systems
Ink jet coders
Checkweighers
Metal detectors.

Need some help? Talk to one of our experts on +44 (0) 1371 811544